Tag: waste-incinerator

The incinerator will have chimney, castable top quality refractory cellular lining in addition to burner shell, perforated blind for the main in addition to additional combustion chambers and air blood circulation system.

The burner shall likewise have the following:-.
– Manhole cover complete with a gasket.
– Ash door.
– Fully wired control panel

The bulk oil storage tank shall have a capacity of 10,200 litres and be placed at 0.5 m above ground on a firm concrete cradle, complete with the following:-.
– Dip stick.
Vi) Image electric protective mobile as fire failing tool.

The controls shall be mounted on appropriate control panel to be mounted in a position easy to review and manage from the charging side of the incinerator.

The control board will be generated from anodized, 16SWG, light steel sheet.

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The daily oil tank of capacity 1,800 litres in addition to measurement 1220x1220x1220mm pressed steel tank top shall be placed 2.5 metres high above finished floor level on a steel rack, strongly secured on the ground and also the steel participants to be bolted. The oil container shall have an oil level index, availability manhole, washout, overflow, inlet in addition to outlets connections and gateway valves.

The adjoining strand of 50mm size between both storage tanks will be class ‘C’ black mild steel pipe, complete with a 50mm diameter filter. The burner fuel supply pipe in the daily container will be a 25mm size class ‘C’ black mild steel.

The sticking to will additionally be supplied.
– FD fan.
Iii) Re-start after temporary electrical supply failing.
– Pressure in addition to temperature level assesses.
– Temperature level indication gadgets.
– Oil level sign.
– Primary and secondary heaters and also fans.
Iv) Favorable safety and security lock-out as an example of fire failing from whatever reason.
– Air ductwork full with air dampers.
– Gain access to ladder to the top of the storage tank.
– Air vent pipe.
V) Red signal light on control board to indicate security and safety closed out.
– Finishing of the container with at least 2No. Layers of bituminous paint.
– home heating faucet across the heater supply pipe, 25mm size

The heater supply pipe will have 25mm thick fiber glass insulation and perform with gauge 20SWG galvanised steel sheet.

The tenderer will give all the required controls for appropriate safety and also acceptable working of the installment.

1.1.1 HEATER

The heater shall be acceptable for 35 sec redwood No. 1 scale gas oil. It’ll be robust in building and construction and be produced in celebrities iron or other appropriate products full with placing plates. It needs to be quickly mountable and also demountable for convenience of cleansing and upkeep. The heater shall have a suitable supply of oil that will easily stir up in addition to burn in a safe way. Adequate supply will be offered to protect against any solid thing in the oil, or any type of issue that may divide out from the oil from damaging any parts or chocking of any sort of orifices or shutoffs. The free filtering system location should be sufficient to be certain that the filter doesn’t need dismantling for cleaning up more often than annually. The burner will have fire advice by photo-electric mobile with concurrent sequence controller for automated start up, running and shut-down of the burner.

The burner shall have all the essential controls e.g.Solenoid shutoffs, ignition controls, picture electrical cell gas safety and safety controls, low pressure fuel supply cut-off etc..

The heater will satisfy BS 799: component 3 as well as 6 1981 or any other pertinent British standard.The burner shall be as NU-WAY models or equivalent and also approved.

1.1.2 CONTROLS

The incinerator shall operate in an automatic manner with all the required controls. These controls are to include security elements such as fire neglecting unit, pilot lights, integrates, beginners, overload contactors, ON as well as OFF switches for heaters and also followers, combustion chamber temperature signs for main and also second chambers etc..

I) Electric ignition button ‘ON’ before the oil is supplied.

The container will be mounted using a 25mm reduction in the direction of the water drain-off tapping stage. The distribution outlet shall be expanded within the container to prevent access of water in the supply line. The major contractor will assemble container assistances and bund wall surfaces to information drawings created by the sub-contractor. A valued drain off from the most affordable part of the tank shall be supplied total with tail pipeline in addition to a stipulation for hose pipe connection.

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1.1.8 TRANSFER HAND PUMP

A semi rotary hand pump will be provided filling the afternoon storage tank from the oil drum. It’ll be set up complete with all the needed pipes fittings and accessories.

1.1.9 DAILY SERVICE CONTAINER

A day-to-day tank of small ability 1,800 Litres will be placed at 2.5 metre high degree in the burner room. Storage tank shall be made from 6mm thick pushed steel plates of 1220mm x 1220mm black mild steel sheet, complete with bolted cover and also ample venting. The storage tank will satisfy BS 799 part 5 1995 as well as be provided with a substances view tube. The tank shall be lagged with 50mm thick fibre glass insulation of 0.4 W/m2 thermal conductivity and also finished with 20SWG galvanized sheets cladding.

The container will be examined for any type of escapes of which if any sort of is identified will certainly be made good prior to the tank is painted on the surface with rust hindering paint. Tank to be safely bolted. Joints shall be screwed, and also adequate unions should be given to allow simple taking down the equipment.

A 25mm size fire shutoff of the fast action lever ran dead weight type is going to be mounted, in the oil flow line. This will be held at the employment opportunity by a moderate scale steel wire connected to a fusible link. The fusible link will be placed directly over the burner. The cozy heater oil feed from the high degree day container will be heated by an electrical mapping tape effectively wrapped around the pipe. The pipeline will then be shielded with 25mm thick fiber glass insulation in addition to finished with gauge 22swg galvanized steel sheet.

The distribution pipeline from the mass oil storage tank to the high degree day has actually been set up by others however the tenderer shall allow connection to the high level day container. The tenderer will also provide and also set up high capacity filters along the supply pipe and the burner feed pipeline.

1.1.11 PIPE SUPPORTS

The range and type of assistances will be kept to a minimum and also their design will be such as to market overview in addition to safe coping to match concrete masonry or timber.

Consideration will be provided when designing assistances to the maintenance of desirable pipe reduction in addition to the restraining of pipe motions to a longitudinal axial directions only.

The sub-contractor shall provide and set up all steel work creating a part of pipeline assistance assemblies and also will be responsible for making good any type of damages to contractors work associated with contractors function installation.

Pipe runs will be secured by clips linked to pipe hangers, wall braces or trapeze type sustains. ‘U’ screws will not be used for clips with no previous approval of the Engineer.

The sub-contractor will submit his entire proposition for the pipeline supports to the Engineer for authorization prior to any type of erection work commences.

1.1.12 ELECTRICAL WORKS

All of circuitry in between items, plant in addition to controls shall be implemented by the tenderer. The tenderer shall provide adequate supervision to make sure that electrical connections are properly made to all products of devices in addition to controls supplied by him, all to the Job Manager’s/ Designer’s contentment.

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1.1.13 INCINERATOR SCREENING in addition to COMMISSIONING

The tenderer will check and also commission the incinerator in the presence of the Engineer.The tenderer will also offer enough oil to last a minimum of two (2) hours. The tenderer shall test and commission the incinerator in the existence of the Designer and also verify that the incinerator is functioning according to the specifications laid here-in and in the catalogues in addition to manuals from the sellers of he incinerator.The burner performance test will be carried out in conformity to BS3316: part 4:1987. Ought to any type of problem be spotted, it will be remedied and the screening process duplicated to the Task Manager’s satisfaction.

1.1.14 FIRE DIRECTION NOTIFICATION

Proceed and procure and also mount as below;

Print fire direction on the Perspex plate, 3mm close White Colour.
( v) 50mm diameter supply pipeline
– Day of test.
( vi) 25mm diameter water drain-off worth

The tenderer will provide hydrostatic oil substances gauge (degree indication) or a.
– Test stress.
Oil ignition system
( ii) The design head over the top of the tank that’s 3.5 m of water.

The pressure shall be raised slowly in addition to steadily up until the specified test pressure is reached which pressure is going to be preserved for a duration enough time to allow a comprehensive exam to be made to make certain that the tank is sound enough and reveals no leaks or excessive distortion. Bonded joints will be radiographed in addition to a certificate provided. Should any defects be found, they will be made good in addition to the examination treatment replicated till the storage tank is certified to be sound. The examinations shall be implemented in the visibility of the Engineer and in the end, the sub-contractor will provide the Designer with the exam certification.

The storage tank shall then be cleansed on the surface and given with rust inhibiting guide prior to using 2No. Layers of bituminous paint. The within will likewise be cleansed and purged of any type of foreign matter before setting to work.

Ladders in addition to platforms shall be completely cleaned up as well as devoid of rust and range in addition to painted using a priming coat of accepted paint.

The tank shall be supplied with the following:-

(I) 450mm bolted evaluation covers with fluid and vapour tight joint created with a gasket of gasoline immune materials.
Correctly adjusted stick (of dip tape) and gain access to ladder to the peak of the storage tank.

The loading pipeline shall be expanded within the container to within 150mm of storage tank foundation,.
Centre line near the outlet link.

– Gross capability in litres.
Photo-electric cells

2 sets of upkeep and operating handbooks (both for the incinerator in addition to burners) have to similarly be provided. This include two sets of controller schematic representations for all the controls and wiring.

1.1.7 MASS OIL TANK

The bulk oil storage tank nominal capacity of 10,200 litres and also complying with BS 799 part 5: 1975 shall be placed on three concrete cradles.

The functions will include supply, distribution, assembling, erection, testing, commissioning and readying to operate. The container is to be of bonded light steel type using a design stress of 40KN/m2 in addition to storage temperature of 240 C. It is to be situated beside the incinerator and boiler residence.

The container shall be around with dished end and be created of 6mm thick block moderate steel plates according to BS 1966. Top high quality galvanized materials will not be used.Welded construction parts shall be sprayed.

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The tank will be pressure tested with a general head of water or matching, gauged from the bottom of the tank, and also equal to 1 1/2 times the sum of

(I) The elevation of the container and also
– Manufacturer’s name of profession mark.
( iv) 50mm size checking link with lockable cap.
( ii) 75mm (3″) vent socket screwed B-SP in addition to pipeline at the higher end of the storage tank with an unloading device to prevent the rise in storage tank pressure over the style stress. The air vent pipeline shall be devoid of springs as well as will have a continuous surge while being as short as hassle-free. It will terminate in open air in a position where it can not be damaged. The open end is going to be rejected and fitted with an open mesh wire cage.

A flue chimney, 15,000 mm lengthy and 560mm diameter will be assembled from steel sheet, complete with lagging, damper and also rain water protection cone. The chimney will be lined with castable grade diatomaceous concrete mixed with high alumina cement according to BS 4076: 1989.

The damper will certainly regulate the closing of the door to not less than 85%. The pile is to enable fresh air at the supply’s foundation so the flue gases are discharged at not move after that 4000 C that the discharge conforms to the British Clean Air Act, the National Setting Administration Agency (NEMA) Act or other pertinent acts.

1.1.4 POWER SUPPLY

The sub-contractor will provide equipment that are acceptable for operating on a 415V, 3 phase, 50HZ or 240V, solitary stage, 50HZ electrical power distribution.

1.1.5 OIL STORAGE AND ALSO SUPPLY

The system will contain a bulk oil tank, day-to-day storage tank, move hand fuel pump and also linked pipe job. Oil from the mass tank will be offered to a high level daily tank situated in the burner area using a transfer hand pump in addition to automated electric pump. Part from the burner spares pointed out right here under, the spares prices should not be included in the main recap of prices routine yet is to be separate and are indicated to be arranged later if and also when it ends up being required as well as suitable to the client. The heater saves whose prices are to be consisted of in the main summary of costs timetable (BQ) are:-

I) 1No. Establish of safety controls
Complete with anti-siphoning device.

The following information shall be completely and also plainly marked on the tank around the.
– Optimum allowed working pressure.
Solenoid valve
– Year of manufacture.

The tenderer will check and also commission the incinerator in the presence of the Engineer.The tenderer will also offer enough oil to last a minimum of 2 (2) hours. The tenderer shall test and commission the incinerator in the presence of the Designer and also verify that the incinerator is functioning according to the specifications laid here-in and in the catalogues as well as manuals from the vendors of he incinerator.The burner performance test will be carried out in conformity to BS3316: part 4:1987. Ought to any type of problem be spotted, it will be remedied and the screening procedure duplicated to the Task Manager’s satisfaction.

1.1.14 FIRE DIRECTION NOTIFICATION

Proceed and procure and also mount as below;

Print fire direction on the Perspex plate, 3mm close White Colour.
History measuring 510mm lengthx380mm size as adheres to;

Setup of waste non reusable system in airport.Incinerator with oil burner

–– The design should prevent any sort of launch of contaminating substances into dirt, surface area water and groundwater.

–– Burning area should get to a minimum of 860 degrees under the most damaging conditions with at least 6% oxygen. Since it will treat organic and harmful waste, temperature level has to reach at least 1100 degrees for at least 2 2nd.

–– Flue gases must be cooled down to 200 levels or reduced prior to flue gas therapy. The flue gas cleaning equipment maust go into the very least two-field electrostatic precipitator/ESPdust
Incineration Temparature: 800 Degree or over.
Native soil: ITALY. – Diesel burner.

–– 25Kg/h. It will certainly have generally paper, cardboard and also food, but it will surely incinerate medical waste. So the burner will have the ability to deal with organic and contaminated materials.

–– Spare components for a single year.Burning Capacity: 400kg/ Human Resources (Optimum Combustion time is 6 times/ Day).
Emission:.
Voltage: 220V.
Fan Power: need to not surpass 1.1 kw.

NO2- Should Not exceed 500mg/m3.
SO2- Should not surpass 400mg/m3.
CO- Don’t surpass 100mg/m3.
Feeding Door Size: less than 1000x1300mm.

–– It must be geared up with filter to minimize as well as include toxins from natural and clinical waste.

–– Easy to operate for virtually inexperienced employees.

a DUCK farm incinerator, we Need to purchase a tool size incinerator for organic waste, even more certain DUCKS.a pet crematorium in ireland.Equipment Dual chamber clinical infectious waste burner Ability 10-30 kg per hr Attributes of waste

home heating worth above 2000 kcal/kg (8370 kJ/kg); content of combustible matter over 60%; web content of non combustible solids below 5 percent; substance of non-combustible penalties listed below 20%; moisture content below 30% by weight

Combustion performance: The medica waste burner will be effective at reducing waste to ash not surpassing 10% of the overall flammable expenses.

Outside installment. All incinerator components will be acceptable for however not restricted to outside shaded setup, including electrical motors, be resistent to rust, wetness and related climate aspects.

Types of incinerator design acceptable: Dual-chamber controlled air burner or dual – chamber pyrolytic incinerator

Products of building: The incinerator shall not have any type of asbestos, asbestos-containing compounds, mercury thermometers, and also mercury switches. Refractory materials shall be able to satisfy pertinent criteria under ISO TC33 in addition to CEN/TC 187. Waste feed system into the combustion chamber batch or continuous loading: For constant loading, the automatic charging ram or auger feed system will be capable of infusing small amounts of waste at regular intervals as well as ought to Be Able to Prevent waste from being fed when the burning chamber temperature is much less compared to 850 ° C. Additionally, the waste feed should just be able opened at or below 50 ° C in an ambient temperature level of 21 ° C.Primary combustion chamber: Shall be built with a housing (reinforced to withstand interior pressures without deflection or damage to the refractory or other elements) supported by a structural structure and supplied with refractory lining and insulation
Accessibility doors, openings, and also voids: All entry doors, openings, and also gaps shall be sealed to stop discharge of smoke in addition to exhaust gas and also to block entry of air throughout incinerator operations. Doors subjected to fire or direct warm of combustion gases shall be lined with the exact same kind and also depth of refractory mobile lining and insulation as that utilized in the burning chamber

Grate system for the primary chamber Relocating grate, traveling grate, reciprocating grate, or rotating drum grate

Main combustion chamber temperature level # 850 ° C without cool areas

Secondary combustion chamber: Shall be created with an exterior casing (strengthened to survive internal stress without deflection or damages to the refractory or various other elements ) as well as provided with refractory lining and insulation

Secondary burning chamber temperature level 1100 ° C or higher

Second burning chamber residence time # 2 minutes after the final shot of atmosphere in the second chamber

lnsulation: lnsulation to be utilized for stonework, increased concrete, or non-combustible product will protect against damages to the structure from intense warm and shall be of a depth to restrict the outside casing to an optimum temperature of 66 ° C in an ambient temperature of 21 ° C once the burner is running at full ability.

Refractory: Refractory shall be #super obligation # as well as heat-resistant to a minimum of 1100 ° C in the key chamber as well as 1250 ° C in the secondary chamber. Refractory will also be abrasion immune in the prlmary chamber, constructed of plastic or castable kind refractory, designed to stop protruding and also destruction because of warmth stress, efficient in sustaining more than twice the per hour burning rate as well as protecting against leakage of fluids, and also with a minimum thickness of 11O mm for walls and also fireplaces

1. Be accepted as the key burning zone.
Other burning approaches will be assessed on advantages.

3. Ensure main air supply is controlled successfully

Ensure minimum leave temperature level is not much less than 850oC

Air supply: Air supply in the key and second chamber have to be controlled in between 30% -80% as well as 170%- 120% of stoichiometric amount specifically. Suitable circulation measurement devices will be given on the primary and second air ducting. The combustion air will be provided via a different forced draft fan after accounting for the atmosphere provided via burners.The second combustion chamber have to:

1. Be accepted as second combustion area.

Main and added burners: Different electrically spark-ignited main heaters in addition to secondary heaters with automatic control will be made use of to accomplish the specified temperature needs in the main and also added chambers. The fires of the main and also secondary heaters will not hit the burner wall surfaces or flooring.
6. Make certain the gas temperature level as gauged against the inside wall in the secondary chamber & & not in the fire area, is not much less than 1100oC.

7. Make certain the oxygen web content of the given off gases is less than 11%.
2. Be fitted with added burner/s burning gas or low sulphur liquid gas or any type of ideal fuel.

3. Guarantee added air supply is controlled successfully.

4. Make sure fire telephone with all gases is attained.

5. Ensure house time is not much less than 2 (2) secs.

PRIMARY CHAMBER

Sturdy steel casing

Top quality refractory lining and insulation Big full dimension leading tons counteracted door

Avg Ash Residue
Temperature level Tracking YES

ANCILLARIES

Running and maintenance guidebooks Saves list

TRICK FEATURES

– Afterburner Preheat

– Incineration temperature levels over of 1300 ° C

– 5mm steel covering and totally shield

– Dense refractory concrete liner rated to 1600 ° C

SECONDARY CHAMBER

Sturdy steel casing

Top quality refractory liner and also insulation 2 second gas home time
1 x oil/gas discharged ignition burners ran on/off

CHIMNEY

Heavy-duty stainless steel casing

CONTROL BOARD

Control of primary and second burners Temperature level Checking with 4 digit display screen Thermostat control tool for heater (gas saver) Timer control 0- 12 hours

Important follower timer controller

Technical Specifications

Gas
3%

Avg Fuel Intake p/hr

Minutes. Operating Temperature 950 ° C. Max. Running Temperature 1320 ° C. Residency Time in Secondary Chamber 2 Secs.
900kg (1.35 m ³)

Burn Speed
Diesel

Capacity
20ltr

•    A burn rate of 25 – 30kg/hr.
•    The incinerator should have choice of tank and should use no more than 12L of diesel fuel per hour to burn 25- 30kg of waste.options for medical waste incineration for Kabul, Afghanistan
•    Solid waste discounts in the selection of 90 – 97% should be routinely achieved.a central thermal treatment station in the city of Khartoum (9 million inhabitants) we began with two units of autoclave that treat up to 18 tons a day so far, and looking ahead to add an incineration plant/s to function for pharmaceutical, medical, and toxic waste.

Carburant Diesel

The waste most include vary products plastics, rubber, paper, turf, leaves, woods, fruits, product packaging container, and also several others

Minimum température d’opération 950.
Hauteur( mm) 800. Opération. Incinerator little to instrument waste dispossal for about 150-200 metropolitan waste from mall, office in addition to domestic.

The waste most contain vary materials plastics, rubber, paper, turf, leaves, woods, fruits, packaging carton, and also plenty of others

3 Medical Waste Incinerator of 20 kg/hr capability with twin burner.Medical Waste Incineration Systems. I’m interested to destroy about 200 kg proceeds to be. A Medical Burner job for Tehran district. Our purpose for this job is to establish a plant so as to combat Medical waste with 50 ton/day capability. A burner with 100 kg/ hr burning capacity. Also as it ought to work with gasoline, 2 room. Waste management
Equipé de: 1 brûleur de combustion + 1 brûleur de re-combustion + 1 laveur de fumées. Capacité de destruction horaire.
Cheminée:.
* Density of wall surface in base 18cm.
Measurement de la porte de chargement: environ 50X50 cm

Material Required.
* Outside size at top 4 1/2 feet 1.35 m.
* 2 empty kerosene tins for making air vent holes.